Maintenance Inspection Engineer
Mobile: 9345824316 Email: nava _qc@ yahoo.com
Have about 10+ years worked ,as Inspection,Welding, PWHT,Coating&NDT, QA of (Onstream and Offstream) Fabrication activities, for Refinery Equipments,Corrosion, Condition monitoring of Equipments,,HeatExchangers, Scrub Columns by providing technical supports for Quality Assurance and Integerity for Refinery Equipments.
B.E in Mechanical Engineering – RECTRICHY (Bharathidasan University), Tiruchirrapalli,2001
Diploma in Mechanical Engineering ( DME) – Coimbatore Institute of Technology,Coimbatore, India 1995.
CORROSION CERTIFICATION: CECRI,INDIA
Corrosion Control in Heat Exchangers & Boilers
Cathodic Protection & Anodic Devices
Corrosion Control in Underground Oil Pipelines
Paints for Corrosion Protection
CERTIFICATION IN WELDING : CERTIFIED WELDING INSPECTOR, CSWIP 3.1
ASNTLEVELII NDT CERTIFICATION
Radiographic Testing (RT)
Ultrasonic Testing & UTT,K,Y
Eddy Current Testing (ECT)
Magnetic Particle Testing ( MT)
Penetrant Testing (PT)
CLIENT SIDE WORKED
AlBayroni Fertilizer Co, Jubail,KSA MRTA’2008 ( MayJuly’2008)
TASNEE PetroChemicals Co,Jubai,KSA) MayJuly’2008
SADAF Petro Chemical ,Jubail, MRTA’2008 ( FebApril’2008)
CPCL REFIII OHCU &HGU – NovDec , MRTA’07
MRPL Heat Exchanger Tube Inspection,MFL & IRIS, RFET ,ET GRTA’07
Reliance Indusries Ltd (RILKURKUMBH,PUNE),Glycol Seperation Unit, MRTA’07
Ras Gas Liqufied Natural Gas Co., Train I&III –MRTA’2007
Qatar Fuels and Additives Co, (QAFAC)Umsaieed, Qatar, MRTA’2007
Mina Abdullah Refinery ( MAB) KNPC,KUWAITGRTA’2006
Lead Auditor Quality Specialist for Retail Petrol Bunk Outlets ,BPCL,INDIAAudit 2006
Lead Quality Specialist (QOS) TUVSUD,TELECOM INDUSTRY –TRAI, NEWDELHI, INDIA – Audit 2006
Equate PetroChemical Co,( EQUATE,Dow Co), KUWAIT –MRTA’2006
Reliance Petroleum Ltd, RELIANCE Jamnagar,INDIA,GRTA2002
B.P.C.LRefinery,Mahul Mumbai, INDIA March April Shut Down’2002
I.O.C.L(Indian Oil Corporation), LPG Botteling Plant,Kalicut,India Dec 1997
Familiared Non Conventional NDT Methods –Weld & Tube Scanning
ET & Laser ID Profilometry & Thickness Measurement of Reformer Tubes ( 6 Tubes Inspected per Hour,L=14M)
SemiAutomatic Immersion UTFlange to Tube Weld Scanning ( 5Mhz Dia 10 MM)
Tube Inspection ,MFL & IRISUT ,RFET
Infra Red Thermal Testing of Furnaces( TIR)
EXPERIENCE DETAIL : Oct –Dec’2007
M/s AARVIENCON (P),Ltd,CPCLCHENNAI, Worked as Maintenance Engineer for RefIII S/D
Supervising & Executing of Maintenance Activites of Static Equipments ,Columns,PressureVessels,Reformer,Heat Exchangers,Incinerators and Hydrotesting of Steam Drums,Exchangers,Finfan cooler Tubes..
Worked with SPICSMO Maintenance Division
M/s ESCON TECH SDN.BHD,SINGAPORE MRPL,Mangalore ( Sep’2007)
Worked as Team Leader for Condition Monitoring of Finfan Cooler Tube Inspection by IRISUT & MFL
M/s DMSInspection Services,Mumbai RIL,GLYCOL SEPERATION UNIT,Aug Sep ‘2007
Maintenance Inspection Activities in RILKURKUMBH,PUNE
Entire Modification Economiser 1st and 3rd Bank Economiser Coils, QA/QC ,Inspection of welded jointsRadiography Film Interprettation. Hydro Testing of Economiser Welded Joints.Inspection of High Temeperature Heat Resisitant Paints applied inside surfaceof the Economiser Duct. Holiday Testing of DC 1015 kv . Inspection of Inhibitor Dosing Tapping Provision (EcoBIK)
Nydrogen Leak Test (BLT) of Compressor After Coolers,Hydortesting of Lube Oil Coolers,T/TS Inspection. Witnessing and Monitoring UT Shear wave weld Inspecition of welded joints,Corrosion pit detection on Swage Block valves inFeed water cooler.
Valve testing (Hydrotesting of GTV) in Cooling water towers,POPUP Testing ,Calibrating the PSV,PRV Valves.
M/s BUREAUVERITAS (Energy & ProcessDivision), DOHA,Qatar, Feb’2007 to July2007
Maintenance Inspection Activities in RASGAS TRAIN 1& 2 (JuneJuly’07)
Integerity Inspection of Sea Water Pipelines,Coating Survey of PipelinesPhotographic Enhancement of Coating Damages.
Inspection of Ø 2”(approx 50mm) hole was plugged onsite welding Activities.( SIGMA COATINGS)
Sacrificial AluminiumZinc Trapezoidal Anode Installation of Under ground Sea water Pipelines at Rasgas plant – QA/QC Activities,Inspection of Stirr and Friction Welding of CPANODES at 4’o’ Clock and 8’O’ Clock Positions.
Installation of Zn Sacrificial Anode of 30 nos and anodes at Manholes of Seawater Laying of 80m GRP SeawaterPipelinesandInspectionofUndergroundGRP–PipelineLaying,QA/QC ofCompaction,Lamination,Barcol Hardness values.
Inspection of Heat Exchangers, Air coolers,Process vessels,Scrubb Column Bottom.Integrity Inspection Activities,HydroTesting of Water Tube Utility Boiler STORK ENERGY BOILERS. Random NDT and Inspection of Coil Buckling,Stuctural Stability of Economiser coils.
Maintenance Inspection Activities in Qafac(Qatar Fuels & Additives Co.Qatar), MarchApril ‘2007
Modification of Heavy Ends Column Internals,Distributor, Mellapak installationWorked with Sulzer Chem Tech UK.
Modification of Furnace Coils for Increasing the Furnace Efficiency –Foster Wheeler JobFurnace Coil,PWHT of welded joints, Inspection,
Technical Data Entry operator of Extraction for Asset Integerity Management System –RiskBasedInspection(RBI),. QP (OFFSHORE),QPRefinery & NGLCollecting All Inspection reports, Process Characteristics and pushing and roll back into the software.
Reviewed Engineering Package, contract Document,materials and specific requirements pertaining to concern unit (EN10204 3.1,3.2)
Reviewed mechanical catalogues of equipment and third party inspection certificates ( EN102043.1,3.2)
Reviewed welding and NDT records and prepared checklist for deviations
Review of Hydrotest Pack and witnessed hydrotest of piping loops
Positive material identification for alloy steel and stainless steel materials(PMISpark Erosion)
Inspection of Refractory lining,Pyrologs in the Reformers and Heaters
M/s Karafi National Co,Kuwait Mina Abdulla RefineryMAB,KNPC,KuwaitGRTA’06
Maintenance Inspection Activities of Process equipments,Heat Exchanger Hydrotesting.
Inspecting the Integerity of the Plant Equipments, Monitoring and Controlling QA/QC Activities of Welding Activities.
Radiography Film Interprettation of Maintenance Welded Joints.
TANK INSPECTION/ FLOOR MODIFICATION (API650,652,653) :Modification and Conversion of Kerosene and Naptha Storage Bottom Plates Lap Welding of tanks, Bottom plate leak detection and repair of Bitumen Product , Internal epoxy painting of storage Tanks. Inspection of (fixed roof) to Naphtha tanks (floating roof) .
Pontoon Inspection,weather shield,Breather valves,vents,flame arresters. etc.,
Inspection of FRPCoating and Holiday testing of Sulfuric Acid FRP tank.
External Shell Inspection and halon system inspection of Benzene tanks.
M/s TUVSUD Mumbai – Lead Auditor ,QOSfor TRAI & BPCL (MarchAug’06)
Third Party LeadAuditor for Mobile Phone (GSM &CDMA),Fixed Landline,Exchanges in Kerela Zone,
InspectingtheperformanceofTelecomIndustriesSwitchesandQualityofServicesproviders (Luscent,Ericssion,Nokia,Motorola,Alcatel) Telecom Regulatory Authority of India (TRAI,NEWDELHI)
Carryout Field Audit for BPCL Petrol retail outlet to ensure QOS(Quality of Service)
Checking the Quality of Fuels Supplied Customer enquiry, reporting to BPCL Zonal Office.
M/s HEISCO, KUWAIT : EQUATE PETROCHEMICAL Co. ( Ethelene Plant ) ,MRTA’2006.
Monitoring and Controlling QA/QC Activities of Welding Activities
Radiography Film Interprettation of Maintenance Welded Joints.
Bubble Leak Tetsing of T/TS Nydogen Leak Testing.
.Tube expansion and repair of tubetubesheet of Heat exchanger
Shell and tube replacement of ejector condensate cooler,IDGauging
Passivation of austenitic stainless steel tubes
Blankingoff the redundant nozzles of towers
Bottom plate leak detection by Vaccum Box pneumatic test. Procedure for grit blast cleaning and epoxy painting and inspection of tanks.
From : Dec’2002 – June’2003, B.P.C.L Refinery,Mahul,Chembur,Mumbai (CDU /VDU)
Investigation Of Various Forms Of Corrosion Such As Erosion –Corrosion.Galvanic Corrosion ,
Graphite Corrosion, Impigement Attack, Dezincification.Cellular Attacks On Flanges, Valve Internal Parts,
Stress Corrosion Attacks.
PMI Measurements Insitu Metellograhy,Corrosionsurvey By Thickness Gauging.
Ferrite Content MeasurementsInspection of Heat Exchanger Internal Parts, Supports,Steam Condensate Corrosion Etc, Modification of Corroded Parts – Frp Coatings.
Holiday Testing Of Coatings,Reviewing of MFL TestReports For Tank Floor Scanning, NDT Reports,Photography Enhancement of corrosion forms.
From : Jan 1999 to Dec 2001:Asst QCEngineer M/s Mechneli Bharat Fabrication Enterprises, Neyveli
Site : Thermal Power Plant zero unit Construction. Neyveli. Tamil nadu
Bharat Heavy Electrical Ltd,:Fabrication Division (BHELHigh Pressure Boiler Drum Mfg Plant) Trichy
PROJECT EXPERIENCE IN MIDDLE EAST
Asset Integerity Management SystemRBI Application Database creationQP Offshore & Natural Gases and Liquids (NGL).
Modification of Methanol Purifier Heavy Ends Column,SulzerChemTech
Fabrication,QA/QC of Methonol Reformer Tubes, (Radiant Section) Foster Wheeler
Installation of Mixed Feed Coils (Convection Section)Foster Wheeler
Modification Of Vessel(Knock Out Drums) Internals By KOTCHGLISTH,BV
SYNCROLIFT Marine Lift Platform Modification –Lamprell Jumeriah
Dubai Aluminium Company Limited, POT SHELL SILO ,DUBAL
Royal Flight Hangar at Seeb Al MaymoonOman Royal Court Affairs.
Dubai International Airport – Expansion (PhaseII&III). Dubai.
QA/QC Activities in Structural Steel Fabrication Unit
Cleveland Bridge Engineers ME (CBEME), Free Zone,Dubai, UAE Aug2003 to May 2005
Assisting QC Manager by providing technical Supports throughout for various Inspection NDT (RT,UT,MT,PT,VT,ET) & QC / QA Activities.
Controlling all quality control activities on daytoday basis and directly involving in all inspection activities and ensuring various projects to meet quality requirements.
Inspection and acceptance to customer supplied materials, contractor supplied materials such as Plates, Pipes, Fittings, Fastners Tubes as per requirements of the Client Specifications.
Review of material test certificates,as per Codes, Standards and Client specification
Review of Inspection and Test plan (ITP) per QCProcedure, Client Specifications.
Review of Welding Procedure specification and Welder Qualification records as per ASMEIX, BSEN.287, AWS D1.1 and Client Specifications
Responsible for fabrication, welding inspection as per NSSS, AISC, API 650, BS 5950Part2, AWS. D1.1, BS. 5135, ASME B31.3 and client specification.
Review of Procedure Qualification records and Welding Procedure specification of subcontractors. ( PQR , WPS )
Review and maintaining of Calibration certificates of Instruments, Personnel Certifications, Batch test Certificates for Consumables etc.
Performing Inspection and Testing as per Q.C Procedure and Client Specifications.
Inspections of post weld heat Treatment (PWHT) leak Testing for Nozzles pad plate, and clean out door assembly and hydro testing as API 650 and ASMEVIII.
Preparation and maintenance of NonConformance reports ( NCR)
Welding Inspection & NDT inspection of Heavy Structural, Pressure Vessels, Tank & Tank Nozzles, Pipe fit up & alignment.
Preparation ,compiling of Q.Cdocumentation as QCProcedure, Client Specifications for
End of Manfacturing Documents ( MDO )
Laisoning with Third party/ Client Inspectors like BV, TUV, MOODY, SGS, ADNOC, ADPi, and K.HOME, SNCLAVALIN etc.
MATERIAL INSPECTION ( EN10204 3.1,3.2)
Reviewing vendor’s drawing, manufacturer’s data sheet and quality inspection plan
Identification and Inspection of Procured Material, Test Certicicate Verification, By PMI,Chemical.Analysis,Hardness Test etc of Valve Bodies.
Lamination Checking of Plates, Plate formed Pipes By UltrasonicTesting
Verifying all incoming and Vendor Inspection for Plates,Pipes,Tubes,gaskets,Flanges,Bushes as per standards and contact document requirement
Witnessing POPUP Testing of incoming safety valves ( PSV Test),Gatevalve Hydro Testing.
Carried out Internal Auditing and Planning, QcPolicy Review
Review and Measure the Documents related all ISO:9001 Clauses.
Inspection Test Plan (ITP), Documentation etc.,
Survillance Auditing ,Field Auditing, Routine Auditing, Safety Auditing
FAMILIARAISATION OF INTERNATIONAL CODES:
ASME – II, ASTM A490M, A563M, F436, F959, A193, A194.
BSEN 10025, BSEN 10029, BSEN 10034, BSEN 10210 Part 1 & 2, ISO 898 Part 1 & 2 and
BSEN 10204 and DIN 17100
Welding : ASME IX, AWS D1.1, BSEN 287, 288, BS 5135, BSEN 1011, BS 5950 Part 2
INSPECTION & TESTING:
ASME IX, AWS D1.1,BS 6072, BSEN 1714, BSEN 970 , ASME SEC V,VIII
API 510,577,572,653,650,570, BS 5950 Part 2, BSEN 10163 Part 1,2&3 , KNPC –Refinery Standard Procedure
INSPECTION EQUIPMENTS HANDLED
UFD: OLYMPUS NDT EPOCHXT
Krautkramer USM 35, 25 DAC, USK – 7, USK – 7SPanametrics Epoch 4b,Sonatest Site Scan SS – 140.
Tube Scanning Equipment : MFL & IRIS: RD TechMultiscan 5800,Software : Multiview Olympus NDT
Material Inspection Equipments
Hardness tester, Ferrite Content test,Alloy Analyzer (PMI)
Infra red Camera IR cam – E2
Name : S.NAVANEETHAN
Date of Birth&Sex : 12 – 12 – 1974 & Male
Father’s Name : Mr.R.Shanmuga Sundaram
Nationality : Indian
Residence Phone No : +91 4254 274454
Languages Known : English, Tamil, Hindi, Malayalam
Residential Address : RangasamyUnnamalai Illam,BettathaPuram (Bilichi),
Karamadai (Post), Coimbatore – 641104,
Tamilnadu , INDIA .
Blood Group : A1 +ve
Passport Number : B0777 239
Place of Issue : CHENNAI, INDIA
Date of Issue : 04101999
Date of Expiry : 03102009