I prefer type of work - Part-Time, Full-Time, Contract
My Skill - Engineering professional with more than 25 years expeience in fmcg industry in production, projects, Engg.
My prefered location for assignment - Anywhere
Jobs handled -
I have 25 years experience in Manufacturing /Engg/Projects in FMCG Industry. I have experience as a unit head for last 25 years.
We manufactured CSD Cola, Soda, Packaged Drinking water and Fruit Juice products
We had totally 4 plants and these 4 Plant managers report to me and apart from this at my own plant I managed the Plant as Unit head.
At my plant we have a total of 4 Lines with an annual Production plan of 12.5 Million cases this year.
KEY KPM achieved:
Production: 12.5Million cases
Concentrate yield: 99.9 Line Productivity: 98 Breakage: 0.5 Co2 Yield 92
Manpower : 12 per line Power/Case: 0.22 Quality: amongst the top 5 in the system 2Gold
I have a team of 5 Managers (Production, Engg, QC, Commercial and HR ) reporting to me. The total worker strength is 600.All the production, Engg ,Quality, Commercial, warehouse, shipping and HR activities are handled by me
Production & Performance Target Achievement
Responsible for ensuring achievement of all production targets related to quantity, time, quality and cost. Monitoring and ensuring that the critical projects - SAP, 5S, Kaizen, etc. are completed within the defined quality, time-frame at the approved cost
Review production vis-a-vis production orders and approves daily plan of all production departments
Lead new product development by facilitating the experimentation and trial as per new specifications
Monitor On Time In Full (delivery)/ efficiency (installed capacity) targets and factors of production including machinery, Raw Materials, Consumables, manpower and systems
Ensures that the preventive and breakdown maintenance systems are running smoothly so that machine uptime is maximized
Take manning decisions for employment of manpower and use of overtime / contract labour to close the absenteeism gaps
Ensuring 100 statutory compliance through regularly monitoring the external environment for changes in the laws and regulations and suggesting corrective action
Initiating, implementing and monitoring the CSR activities at the plant location
Drive excellence; build quality orientation in all aspects of production operations. Focus to minimize reject
Continuously challenge the status quo and refine the specifications
Identify quality issues and generate and implement corrective actions
Make annual budget and monitor it regularly for deviations. Anticipate problems and take action so that the cost of manufacturing remains within the budget
Oversees all costs from raw material & other input costs to utility consumption, including labour costs
Employee Relations & Safety
Ensure maximum productivity and satisfactory working with desired co-operation. Take actions in any crisis or disciplinary issue
Responsible for generating safety awareness, training employees on safe working procedures and provision of safety equipment
Liaises with all public authorities, bureaucrats and statutory authorities to establish goodwill for the Co. leading to smoother functioning
Keep self-updated with new developments in related fields; introduce fresh ideas to consistently improve; persuade concerned people to participate enthusiastically and in general build an atmosphere conducive to change and development
Capability & Leadership Building
Creating a work culture in alignment with Baerlocher Vision and Values
Identify employees with good potential and groom them to take higher responsibilities
Provide feedback to all team members on time to time basis, so that there is continuous improvement in their performance as well as behaviour
Have structured communication mediums and forums that would facilitate knowledge and information sharing with team members
Identify functional and behavioral areas of development in the team members, and send them for relevant trainings and continuously upskill them to take up higher responsibility jobs.
Exhibit high Quality consciousness and should have good knowledge of Quality systems and certifications including TS 16949, QS 9000 and ISO 14001 requirements.